Last Updated on December 6, 2023 by Asfa Rasheed

Custom packaging is produced specifically for a company’s needs and is not just a generic box or container that a product may fit inside. Custom printed boxes involve changing the form, size, style, colors, material, varnish, and other box features.

The expertise of the company you select is very important. Paper Excellence Canada is a company, committed to building accountable teams to achieve excellence while prioritizing health and safety. As a diversified paper and pulp manufacturer, the company provides printing, writing, packaging, and specialty papers. Paper Excellence has built an extensive network of chipping plants and mills, leveraging a global market to produce its products as competitively as possible.

Custom packaging designs

1.      Digital printing

Digital printing offers an alternative to time-consuming procedures like lithography and flexography.  The reason is because it is rapid to perform. Traditional printing processes, including making plates, colour proofs, and color films, no longer need to be physically performed.

It’s also ideal for short to medium-run prints. Mixing multiple ink colors is unnecessary; the prints may be put straight on the corrugated board. The economies of scale that analog print processes enjoy means digital printing does not benefit economically from increased volume. You can get more information about custom packaging design on thePackagingPro.

2.      Graphics and design

You must first provide the design for your custom-printed boxes before production can begin. You are the only one who understands what you want to show your clients or what piques their interest.  For readable printing, designers advise using bigger or bolder typefaces. Additionally, this guarantees that minor elements, like serif typefaces, are not lost when printing.

3.      Printing

The printing process comes next. Several printing techniques are used to create distinctive boxes, including digital, flexographic, and litho laminating. You can choose the printing style you select based on the requirements of your own business. More information about packaging design can be found at

4.      Flexographic printing

The most typical printing technique for corrugated boxes is this one. A sizable revolving cylinder is connected to a flexible printing plate. As the board is run through the machine, the artwork from the plate is printed on it. Edge-to-edge printing, flood coating, and distinctive text-based designs are all ideal applications for this method. Additionally, it works for line art that uses one or two colors.

Flexographic printing is not advised for designs with intricate graphics and several shades of color. Due to the number of printing plates needed for the different colors, this might be costly.

The paperboard cannot accurately replicate the little halftone dots on flexographic plates formed of a thick, flexible polymer material. Dot gain is when these dots print more significantly than what is on the scale. Due to this, the minimal drop serves as a cutoff point.

The material used in custom packaging design

Although custom boxes can be produced from a variety of materials, these two are the most common choices for these kinds of custom packaging boxes.

Paperboard SBS (solid bleached sulfate)

This whiteboard is made of virgin fiber. It is offered both coated and uncoated. Additionally, it is generally flat and light, which makes it ideal for printing. Cutting, folding, embossing, and hot foil stamping are simple. This material is suitable for high-end packaging used in the retail and pharmaceutical sectors.

Corrugated board

This paperboard has a core made of fluted paper that is adhered. The fluted paper gives the box cushioning, protecting the primary item. Depending on your product’s fragility, you can pick between a single-wall or double-wall structure.


Custom boxes cost more than regular boxes. The price is affected by the kind of box, the material, the size, and the box of custom packaging designs.In this case, the amount of material or color used in the box’s construction will raise the price of the box. The printing method will also affect pricing, but quantity level has the most influence on cost.